The injection molding machine have scaled badly for years, so it was always difficult to clean the pipe, especially the heat exchanger of the mold temperature controller.
We were skeptical about the Vulcan device and doubted its claim to remove mineral scale. After about a 3 month trial using the Vulcan S50, the scale on the equipment has been significantly reduced. This not only saves a lot of water treatment costs but also greatly improved the efficiency of the equipment and our cleaning intervals have been prolonged.
To compare the results between the Machine 1 with Vulcan 5000 and the Machine 2 without the Vulcan electronic descaler.
Chrysler saves $15,000 per Machine/Year. Before the Vulcan was installed, there would be a 12 mm calcium buildup in the nozzle by this time and they would exchange it with one that had been acid cleaned.
The condenser and the oil cooling system have problems such as scaling and biological slime. It needs to be cleaned once every 3 months. The normal scale inhibitor dosage is about 200 kg per month. Besides, algaecide needs to be added every year from April to October. The Vulcan descaler save this company 4,733 USD every year!
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